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Mr. T. T. White

      

 

 

 

 

AUTOMOTIVE  TECHNOLOGY

-SCHEME OF WORK-   

This scheme of work has been designed to provide Year 12/13 students with Unit Standard credits in Automotive Engineering.  There are six (6) Level 2 Unit Standard courses available over 31 weeks in the school year.  They are worth a total of 24 credits.  The progress of the students is dependent on their ability and application.  Students who complete this course will be eligible for the Manukau Institute of Technology Certificate of Achievement in Automotive Technology level 2.

 

OBJECTIVES

 

Students credited with the following units should be able to:

 

         Demonstrate knowledge of General Workshop Engineering

         Demonstrate knowledge of Workshop Tools and Equipment

         Demonstrate knowledge of Motor Vehicle Systems and Components

         Demonstrate knowledge of the basic operation of Two and Four Stroke Petrol and Diesel Engines

         Demonstrate knowledge of servicing a Motor Vehicle Cooling System

         Work safely in an Automotive Workshop

 

 

 

STRUCTURE OF THE COURSE

 

Where possible time taken out for whole school activities (e.g. sports, cultural activities, etc.) has been taken into account in the allocation of weeks to cover unit coursework.

NOTE TO TEACHERS:   This scheme is designed as the first step in lesson preparation and does not represent a lesson by lesson plan.  The classroom teacher should prepare units of work with the student foremost in mind.

Students must NOT share workbooks.

Students must NOT use any equipment or tools without the teacher’s permission.

Students must NOT be present in the workshop in an unsupervised session at any time during this course.

 

ASSESSMENT

 

Unit Standard testing will be completed in consultation with Manukau Institute of Technology’s co-ordinator and moderator.  Time for Unit Standard testing is included in time allocated to each unit.   In line with Pakuranga College Policy, students will be given ONE opportunity to “resit” Performance Criteria that they have not passed within a Unit Standard.  This resit time is allocated within the Scheme.  There shall not be any other time allocated for resits / resubmissions.

 

ALL MODERATION REQUIREMENTS ARE TO BE COMPLIED WITH EXACTLY.

 

Although this scheme indicates the workbooks that should be used, this course is not designed with a specific resource package in mind, and teachers are encouraged to build up a bank of resources bearing the following in mind:

The range of ability in the class

The cultural mix of the class

The aims of the school

The participation level of the class

 

 

 

 

 

STATEMENT ON RESOURCES

All workbooks, textbooks, tools and equipment will be provided for student use.  Students are to save their workbooks in a ring binder.  Students are to work co-operatively and exhibit teamwork where vehicle components must be shared.  It will be necessary for teachers to monitor student’s work ethic and equipment management activities on regular occasions to ensure that only appropriate behaviour is displayed in the workshops and classrooms.  Unit Standard testing (assessments) will be completed within set timeframe.  Any student who accesses the workbooks and tests of another student will be considered in violation of school policy on cheating and dealt with accordingly.  Unsafe practices and unauthorised workshop access violations will be reported immediately to the HOD.

 

 

PRE-REQUISITES:   All of the following Unit Standards.

    227      General Workshop Engineering

    228      Workshop Tools and Equipment

    229      Motor Vehicle Systems and Components

    231      Operation of Two and Four Stroke Petrol and Diesel Engines

    236      Servicing a Motor Vehicle Cooling System

16113      Safe Working Practices in an Automotive Workshop

 

 

 



TERM DATES

Term 1

31 January – 15 April

School Weeks:  1 – 11

Term 2

2 May – 8 July

School Weeks:  12 – 21 (10)

Term 3

25 July – 23 September

School Weeks:  22 – 30 (9)

Term 4

10 October – 9 December

School Weeks:  31 – 39 (9)

 

 

special notes:                                 Information on engine principles can be found from:

 

automotive engineering textbooks, vehicle workshop manuals; useful websites include but are not limited to:

 

          Automotive Books Ltd http://www.autobooks.co.nz;

          Capital Books http://www.capitalbooks.co.nz;

          How Stuff Works http://www.howstuffworks.com;

          New Zealand Book Find http://www.nzbookfind.com;

          public libraries http://www.libraries.co.nz;

          Technical Books http://www.techbooks.co.nz;

          Whitcoulls http://www.whitcoulls.co.nz.

 

 

 

 

 

 

 

 

 

 

 

Unit Standards

 

Unit Standard 227

 

level:                                                            2

 

credit:                                                         4

 

 

sub-field:                                                    Motor Industry

 

 

purpose:                                                      This unit standard is for people who are at pre-employment level or who have recently started work in the motor industry.  People credited with this unit standard are able to: assemble and secure components; drill holes in materials; use hand threading tools to repair a component; remove a broken stud and insert new stud; and use a grinder in the motor industry.

 

accreditation option:                                Evaluation of documentation by NZQA and industry.

 

moderation option:                                    A centrally established and directed national moderation system has been set up by the NZ Motor Industry Training Organisation.

 

special notes:                                             1           Legislation relevant to this unit standard includes but is not limited to Health and Safety in Employment Act 1992.

 

                                                                     2           For the purpose of assessment, school  policy may include training provider’s policy.  This policy includes workplace standards, practices, and procedures, which must comply with current legislative requirements.  It is assumed the policy also meets product manufacturer’s specifications, recommendations, and standards.

 

 

 

 

Elements and Performance Criteria

 

element 1

 

Assemble and secure components.

 

performance criteria

 

1.1                    Tools and equipment used for securing components are selected to enable the job to be carried out to the manufacturer’s specifications and company policy.

 

Range:                   includes but is not limited to – spanners, sockets, screwdrivers, torque wrench.

 

1.2                    Bolts, nuts, and studs are selected for the job and secured to correct tension according to the manufacturer’s specifications.

 

1.3                    Locking devices are selected and used to retain the components as specified by the manufacturer.

 

Range:                   includes but is not limited to – mechanical and chemical types.

 

1.4                    Components are secured according to the manufacturer’s specifications and company policy.

 

 

element 2

 

Drill holes in materials.

 

performance criteria

 

2.1                    Drilling equipment is identified and selected to match requirements of the task according to company policy.

 

Range:                   includes but is not limited to – power drill, drill press, cutting fluid.

 

2.2                    Twist drills are sharpened according to the specific drill manufacturer’s angles to suit the material being drilled.

 

2.3                    Twist drill is selected, and the drilling operation is completed without damage to drill or adjacent area according to the manufacturer’s specifications and company policy.

 

2.4                    Hole is drilled in the determined position to the specified size, free of burrs with a smooth finish, and no sign of overheating.

 

2.5                    Safe working practices are carried out throughout the task according to legislative requirements.

 

Range:                   personal safety, safety to others, tools, machine and equipment safety.

 

 

element 3

 

Use hand threading tools to repair a component.

 

Range:             taps, dies (split and button), die nuts, thread files and sleeve thread inserts.

 

performance criteria

 

3.1                    The type and size of thread required is identified according to the manufacturer’s specifications and type of material.

 

3.2                    Taps and/or dies are selected to enable the job to be carried out according to specification and company policy.

 

3.3                    Internal and/or external threads are cut parallel to the axis, or square to the plane, and threads are full in depth and shape without damage to equipment or adjacent areas.

 

3.4                    Damaged thread is restored so it can be reused without damage to a corresponding thread, and so it can be tensioned to the torque specified.

 

 

element 4

 

Remove a broken stud and insert new stud.

 

performance criteria

 

4.1                    The type and size of stud is identified according to the manufacturer’s specifications.

 

4.2                    Tools and equipment to remove the stud are selected to enable the job to be carried out according to specification and company policy.

 

Range:                   may include but is not limited to – drill, ezyout extractor, stud extractor sockets, vice grips.

 

4.3                    Stud is removed without damage to equipment or adjacent areas.

 

4.4                    Damaged thread is restored as described in element 3, and a new stud inserted according to the manufacturer’s specifications and company policy.

 

4.5                    Safe working practices are carried out throughout the task according to legislative requirements.

 

Range:                   personal safety; safety to others; tools, machine and equipment safety.

 

 

element 5

 

Use a grinder in the motor industry.

 

Range:             bench or pedestal grinder, portable grinder.

 

performance criteria

 

5.1                    The type of grinding wheel is compatible with the material being ground according to the equipment manufacturer’s specifications.

 

5.2                    Grinding is carried out according to specification and company policy.

 

Range:                   includes but is not limited to – grinder set-up, material being used.

 

5.3                    Safe working practices are carried out throughout the task according to legislative requirements.

 

Range:                   personal safety, safety to others, tools, machine and equipment safety.

 

 

 

 

 

 

Unit Standard 16113

 

level:                                                            2

 

credit:                                                         2

 

final date for comment:                            December 2009

 

expiry date:                                                December 2010

 

sub-field:                                                    Motor Industry

 

replacement information:                       This unit standard and unit standard 21669 replaced unit standard 228 and unit standard 3880.

 

purpose:                                                      This unit standard is for people entering the automotive repair industry or when initially employed to carry out tasks in any automotive application.  People credited with this unit standard are able to select the appropriate tools and workshop equipment for the job, and maintain and use tools and workshop equipment.

 

entry information:                                    Recommended: Unit 21669, Demonstrate knowledge of hand tools and workshop equipment for motor industry applications, or demonstrate equivalent knowledge and skills.

 

accreditation option:                                Evaluation of documentation by NZQA and industry.

 

moderation option:                                    A centrally established and directed national moderation system has been set up by the NZ Motor Industry Training Organisation.

 

special notes:                                             1           Hand tools and workshop equipment vary between businesses and between occupations.  This standard is not intended to encompass all variants available on the market, but to indicate basic tools and equipment required to complete the various mechanical jobs in an automotive workshop.  The NZ Motor Industry Training Organisation Training Manuals, for the relevant occupations, list recommended tools and equipment for particular unit standards.

 

                                                                     2           Terminology of hand tools and workshop equipment can vary between manufacturers and between countries.

 

                                                                     3           Legislation relevant to this unit standard includes but is not limited to – Health and Safety in Employment Act 1992, Resource Management Act 1991.

 

4           For the purpose of assessment, company guidelines may include training provider’s guidelines.  These guidelines include workplace standards, practices, and procedures, which must comply with current legislative requirements.  It is assumed the policy also meets product manufacturer’s specifications, recommendations, and standards.

 

 

 

 

Elements and Performance Criteria

 

element 1

 

Select the appropriate tools and workshop equipment for the job.

 

performance criteria

 

1.1                    Hand tools, measuring instruments, and workshop equipment are selected for the task according to the manufacturer’s specifications and requirements.

 

Range:                   may include but is not limited to –

hand tools – adjustable wrenches, Allen keys, bars, chisels, files, hacksaw, hammers, inspection mirror, magnet, pliers, punches, riveter, screwdrivers, socket sets, spanners, wire brushes; measuring instruments – dial test indicators, feeler gauge, gap gauges, micrometers, torque wrenches, vernier callipers; workshop equipment – air compressor, buff, clamps, cleaning equipment, computer system, drills, extractors, fault finding diagnostic equipment, floor creeper, grease gun, grinder, hoist, inspection light, jacks, lifting equipment, measuring equipment, multimeter, parts trays, press, protective covers, pullers, soldering equipment, stands, straight edge and surface plate, thread restoring and cutting tools, welding equipment, work bench and vice, workshop manuals.

 

1.2                    The selection of tools and equipment is made that enables the task to be completed without undue time being lost, componentry damage, or injury to people.

 

 

element 2

 

Maintain and use tools and workshop equipment.

 

performance criteria

 

2.1                    Safe working practices are observed throughout the task according to legislative requirements.

 

Range:                   personal safety, safety of others, no damage to tools and equipment.

 

2.2                    Tools and workshop equipment are cleaned, lubricated, and stored for easy access without damage and loss.

 

2.3                    Hand tools are maintained in a safe working condition.

 

2.4                    Measuring instruments are checked to ensure accuracy before use.

 

2.5                    Measuring instruments and tools are used to determine accurate dimensions.

 

Range:                   may include but is not limited to – micrometer, ball gauge, vernier calliper, dial test indicator, feeler gauge, gap gauge, torque wrench.

 

2.6                    Workshop equipment is checked to ensure that it is in a safe operating condition prior to use.

 

2.7                    Tools and workshop equipment are used in the manner and purpose for which they are designed.

 

 

Comments on this unit standard

 

Please contact the NZ Motor Industry Training Organisation jlane@mito.org.nz if you wish to suggest changes to the content of this unit standard.

 

Please Note

Providers must be accredited by the Qualifications Authority or a delegated inter-institutional body before they can register credits from assessment against unit standards or deliver courses of study leading to that assessment.

 

Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards.

 

Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards.

 

Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP).  The AMAP also includes useful information about special requirements for providers wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements.

 

This unit standard is covered by AMAP 0014 which can be accessed at http://www.nzqa.govt.nz/site/framework/search.html.

level:                                                            2

 

credit:                                                         4

 

final date for comment:                            December 2009

 

expiry date:                                                December 2010

 

sub-field:                                                    Motor Industry

 

purpose:                                                      This unit standard is for people entering into automotive service occupations or for anyone who requires a general guide to the mechanics of the motor vehicle.  People credited with this unit standard are able to identify the locations of systems and main components on a motor vehicle, and demonstrate knowledge of the functions of motor vehicle systems.

 

entry information:                                    Open.

 

accreditation option:                                Evaluation of documentation by NZQA and industry.

 

moderation option:                                    A centrally established and directed national moderation system has been set up by the NZ Motor Industry Training Organisation.

 

special notes:                                             Textbook information on the general locations and functions of motor vehicle systems and main components can be found from:

                                                                     automotive mechanical textbooks (contact your local book retailer, school or polytechnic library or the public library lending service); useful websites include but are not limited to:

          Automotive Books Ltd http://www.autobooks.co.nz;

          Capital Books http://www.capitalbooks.co.nz;

          How Stuff Works http://www.howstuffworks.com;

          New Zealand Book Find http://www.nzbookfind.com;

          public libraries http://www.libraries.co.nz;

          Technical Books http://www.techbooks.co.nz;

          Whitcoulls http://www.whitcoulls.co.nz.

 

 

 

 

Elements and Performance Criteria

 

element 1

 

Identify locations and layout of systems and main components on motor vehicles.

 

Range:             car, heavy commercial vehicle, motorcycle.

 

performance criteria

 

1.1                    Location of the engine on vehicles and layout of its main components are identified according to the vehicle manufacturer’s specifications.

 

Range:                   cylinder block and/or barrel, cylinder head.

 

1.2                    Locations of the drive train and transmission systems on vehicles and layout of its main components are identified according to the vehicle manufacturer’s specifications.

 

Range:                   manual clutch assembly, manual transmission, torque converter (car, heavy commercial vehicle only), automatic transmission (car, heavy commercial vehicle only), driveline, final drive assembly.

 

1.3                    Layouts of body and chassis components on vehicles are identified according to the vehicle manufacturer’s specifications.

 

Range:                   sub-frames, chassis members, seats and interior trim, bumpers, body panels, (car, heavy commercial vehicle only).

 

1.4                              Layout of braking system components on vehicles are identified according to the vehicle manufacturer’s specifications.

 

Range:                   brake pedal assembly, master cylinder, brake booster, brake lines, disc and drum brake assemblies.

 

1.5                              Location of steering system assemblies on vehicles and layout of their main components are identified according to the vehicle manufacturer’s specifications.

 

Range:                   steering column assembly (car, heavy commercial vehicle only) front fork assembly (motorcycle only), steering box (car, heavy commercial vehicle only), steering rack (car, heavy commercial vehicle only), steering linkage assembly, wheel hubs.

 

1.6                              Location of suspension systems on vehicles and layout of their main components are identified according to the vehicle manufacturer’s specifications.

 

Range:                   springs, pivots and ball joints, shock absorbers, stabilisers.

 

1.7                              Locations of electrical systems components on vehicles are identified according to the vehicle manufacturer’s specifications.

 

Range:                   battery, wiring loom, alternator, starter motor, headlights, sidelights, tail lights, stop lights, indicator lights.

 

1.8                              Location and layout of fuel system components on vehicles are identified according to the vehicle manufacturer’s specifications.

 

Range:                   carburettor, intake manifold, fuel pump, fuel injection pump assembly, injectors, fuel filters, air filter.

 

1.9                              Locations of engine cooling system components on vehicles are identified according to the vehicle manufacturer’s specifications.

 

Range:                   direct air – air ducting, fan assembly; indirect air – radiator, thermostat, water pump, fan assembly.

 

 

element 2

 

Demonstrate knowledge of the functions of motor vehicle systems and their main components.

 

performance criteria

 

2.1                    The function of the engine and each of its main components are described according to textbook descriptions.

 

Range:                   cylinder block and/or barrel, cylinder head.

 

2.2                    The function of the drive train and transmission and each of their main components are described according to textbook descriptions.

 

Range:                   manual clutch assembly, manual transmission, torque converter, automatic transmission, driveshaft (propeller shaft), axle, final drive assembly.

 

2.3                    Functions of braking system components are described according to textbook descriptions.

 

Range:                   master cylinder, brake booster, disc and drum brake assemblies, parking brake.

 

2.4                    Functions of steering system components are identified according to textbook descriptions.

 

Range:                   steering column assembly, steering box, steering rack, steering linkage assembly, wheel hubs.

 

2.5                    Functions of suspension system components are identified according to textbook descriptions.

 

Range:                   springs, pivots and ball joints, shock absorbers, stabilisers.

 

2.6                    Functions of electrical system components are identified according to textbook descriptions.

 

Range:                   battery, wiring loom, alternator, starter motor, headlights, sidelights, tail lights, stop lights, indicator lights.

 

2.7                    Functions of fuel system components are identified according to textbook descriptions.

 

Range:                   carburettor, fuel injection pump, fuel pump, injector, fuel filter, air filter.

 

2.8                    Functions of engine cooling system components are identified according to textbook descriptions.

 

Range:                   radiator, thermostat, water pump, fan.

 

2.9                    Functions of body and chassis components on vehicles are identified according to the vehicle manufacturer’s specifications.

 

Range:                   sub-frames, chassis members, seats and interior trim, bumpers, glass, body panels (car, heavy commercial vehicle only).

 

 

Comments on this unit standard

 

Please contact the NZ Motor Industry Training Organisation jlane@mito.org.nz if you wish to suggest changes to the content of this unit standard.

 

Please Note

Providers must be accredited by the Qualifications Authority or a delegated inter-institutional body before they can register credits from assessment against unit standards or deliver courses of study leading to that assessment.

 

Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards.

 

Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards.

 

Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP).  The AMAP also includes useful information about special requirements for providers wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements.

 

This unit standard is covered by AMAP 0014 which can be accessed at http://www.nzqa.govt.nz/site/framework/search.html.

level:                                                            2

 

credit:                                                         4

 

final date for comment:                            December 2009

 

expiry date:                                                December 2010

 

sub-field:                                                    Motor Industry

 

purpose:                                                      This theory-based unit standard is for people who wish to enter or are employed in the automotive industry.  People credited with this unit standard are able to demonstrate knowledge of Spark Ignition (SI) engine operation, Compression Ignition (CI) engine operation, and engine capacity and performance ratings.

 

entry information:                                    Open.

 

accreditation option:                                Evaluation of documentation by NZQA and industry.

 

moderation option:                                    A centrally established and directed national moderation system has been set up by the NZ Motor Industry Training Organisation.

 

special notes:                                             Information on engine principles can be found from:

training provider, industry and/or manufacturer’s courses;

automotive engineering textbooks (contact your local book retailer, school or polytechnic library or the public library lending service); vehicle workshop manuals; useful websites include but are not limited to:

          Automotive Books Ltd http://www.autobooks.co.nz;

          Capital Books http://www.capitalbooks.co.nz;

          How Stuff Works http://www.howstuffworks.com;

          New Zealand Book Find http://www.nzbookfind.com;

          public libraries http://www.libraries.co.nz;

          Technical Books http://www.techbooks.co.nz;

          Whitcoulls http://www.whitcoulls.co.nz.

 

 

 

 

Elements and Performance Criteria

 

element 1

 

Demonstrate knowledge of spark ignition (SI) engine operation.

 

performance criteria

 

1.1                    The operational cycle of a two stroke SI engine is described according to textbook descriptions.

 

1.2                    The operational cycle of a four stroke SI engine is described according to textbook descriptions.

 

 

element 2

 

Demonstrate knowledge of compression ignition (CI) engine operation.

 

performance criteria

 

2.1                    The operational cycle of a two stroke CI engine is described according to textbook descriptions.

 

2.2                    The operational cycle of a four stroke CI engine is described according to textbook descriptions.

 

 

element 3

 

Demonstrate knowledge of engine capacity and performance ratings.

 

performance criteria

 

3.1                    Engine capacity measurements are calculated from given specifications.

 

3.2                    Engine compression ratio and how it affects engine performance is described according to textbook descriptions.

 

3.3                    Engine torque and power ratings are described according to the engine manufacturer’s specifications.

 

Range:                   definition, relationship to performance.

 

 

 

 

level:                                                            2

 

credit:                                                         3

 

final date for comment:                            December 2009

 

expiry date:                                                December 2010

 

sub-field:                                                    Motor Industry

 

 

 

Elements and Performance Criteria

 

element 1

 

Service an indirect (coolant filled) cooling system.

 

performance criteria

 

1.1                    Safe working practices are observed throughout the task according to legislative requirements.

 

Range:                   personal safety, safety of others, no damage to equipment, vehicle safety.

 

1.2                    Suitable tools and workshop equipment are selected and used that enable the cooling system to be serviced.

 

1.3                    The coolant level is checked and, if necessary, topped up to the level as indicated by the vehicle or engine manufacturer.

 

1.4                    Temperature gauge is checked to ensure reading is indicative of actual engine temperature.

 

1.5                    The cooling system is pressure tested to the vehicle or engine manufacturer’s specified operating pressure, and pressure loss and leaks are located and reported to the supervisor.

 

1.6                    The hoses are inspected and any faults are located, hose leaks are rectified, and faulty hoses are replaced with new ones of the vehicle or engine manufacturer’s specifications.

 

1.7                    The radiator is inspected visually and any external faults are located and reported to the supervisor.

 

1.8                    Dirt and debris clogging the cooling fins of the radiator are removed without damaging the fins.

 

1.9                    The cooling fan is inspected and damage to the blades and hub is located and reported to the supervisor.

 

Range:                   mechanical type, electrical type.

 

1.10                  The operation of an electric cooling fan is checked in accordance with the vehicle or engine manufacturer’s instructions, and faults are located and reported to the supervisor.

 

1.11                  A fan belt is checked for condition and a faulty one is replaced with a new one of the vehicle or engine manufacturer’s specifications.

 

1.12                  Fan belt tension is checked and adjusted to the vehicle or engine manufacturer’s specifications.

 

1.13                  A pressure cap is inspected and tested for serviceability.

 

1.14                  A thermostat is inspected and tested for serviceability, and a faulty one replaced with a new one that meets the vehicle or engine manufacturer’s specifications.

 

1.15                  The engine is tested to ensure that the cooling system operates efficiently.

 

 

element 2

 

Determine the condition of the coolant and renew to specifications.

 

performance criteria

 

2.1                    Safe working practices are observed throughout the task according to legislative requirements.

 

Range:                   personal safety, safety of others, no damage to equipment, vehicle safety.

 

2.2                    The coolant is inspected visually and tested for specific gravity, and its suitability for further use is determined.

 

2.3                    The cooling system is flushed to remove all contaminants and in accordance with the vehicle or engine manufacturer’s instructions and legislative requirements.

 

2.4                    The need for antifreeze and inhibitor is determined, and a coolant complying with the vehicle or engine manufacturer’s specifications is selected.

 

2.5                    The cooling system is filled with the manufacturer's recommended coolant to the vehicle or engine manufacturer’s specified level.

 

2.6                    The cooling system is bled of all air according to the vehicle or engine manufacturer’s specifications.

 

 

 

 

 

 

level:                                                            2

 

credit:                                                         2

 

final date for comment:                            December 2009

 

expiry date:                                                December 2010

 

sub-field:                                                    Motor Industry

 

purpose:                                                      This theory-based unit standard is for people involved in any automotive workshop operation.  People credited with this unit standard are able to demonstrate knowledge of personal behaviour that affects workshop safety, good housekeeping practices to promote safety, and maintaining safe working practices in an automotive workplace.

 

entry information:                                    Open.

 

accreditation option:                                Evaluation of documentation by NZQA and industry.

 

moderation option:                                    A centrally established and directed national moderation system has been set up by the NZ Motor Industry Training Organisation.

 

special notes:                                             1           Codes of practice which relate directly to automotive industrial operations are published by the Department of Labour and by Standards New Zealand.

 

                                                                     2           Legislation relevant to this unit standard includes but is not limited to Health and Safety in Employment Act 1992.

 

 

 

 

Elements and Performance Criteria

 

element 1

 

Demonstrate knowledge of personal behaviour that affects workshop safety.

 

performance criteria

 

1.1                    Personal actions that avoid unsafe acts and unsafe conditions in an automotive workshop are identified according to legislative requirements.

 

Range:                   behaviour, personal hygiene to prevent skin irritations, working alone, working above and below a fellow worker, no smoking near combustible areas and dangerous goods.

 

1.2                    Protective clothing suitable for wearing in an automotive workshop is identified.

 

Range:                   protection to the body, head, hair, eyes, ears, lungs.

 

1.3                    Protective footwear suitable for wearing in an automotive workshop is identified.

 

1.4                    Precautions to take when wearing loose body accessories while working in a workshop are described according to safety codes of practice.

 

Range:                   chains, rings, watches, earrings.

 

1.5                    The obligations of employees under the Health and Safety in Employment Act 1992 are outlined.

 

Range:                   responsibility for their own health and safety, responsibility for ensuring their actions do not harm anyone else.

 

1.6                    The obligations of employers under the Health and Safety in Employment Act 1992 as they pertain to the motor and related industries are outlined.

 

Range:                   elimination, isolation, or minimisation of welding hazards.

 

 

element 2

 

Demonstrate knowledge of good housekeeping practices to promote safety.

 

performance criteria

 

2.1                    Precautions to take when hazardous objects are left on floors, stairs, and platforms are described according to safety codes of practice.

 

Range:                   removing and storing objects, disposing of objects safely.

 

2.2                    Precautions to take against dirty and wet floor surfaces are described according to safety codes of practice.

 

2.3                    Action to take when materials are projecting, poorly stacked, and/or placed incorrectly is described according to safety codes of practice.

 

2.4                    Sharp and dangerous objects that can be present in the work area are identified.

 

Range:                   broken glass, sharp metal, open containers of flammable liquid, fuel and oil soaked rags.

 

2.5                    The value of putting away hand tools and workshop equipment in assigned places after use is described according to safety codes of practice.

 

2.6                    Precautions to take near welding operations are described according to safety codes of practice.

 

2.7                    The value of keeping work benches, work space, and machinery clean and tidy is described according to safety codes of practice.

 

2.8                    The purpose of displaying warning notices clearly at the site of hazards is described according to safety codes of practice.

 

2.9                    The importance of maintaining tools and workshop equipment in good working order is described according to safety codes of practice.

 

 

element 3

 

Demonstrate knowledge of maintaining safe working practices in an automotive workplace.

 

performance criteria

 

3.1                    The effects of an accident on the workplace operations are identified.

 

Range:                   minor, major, long term, short term.

 

3.2                    Codes of practice and legislative requirements relating to automotive workshop and machine safety are identified.

 

3.3                    The purpose of establishing and maintaining adequate room to work safely is described according to safety codes of practice.

 

3.4                    The value of establishing a safe escape route in case of emergencies is described according to safety codes of practice.

 

3.5                    Methods and purpose of providing safe ventilation in a workshop are identified.

 

Range:                   minimising the running of engines and vehicles in the workshop, use of extractor fans and hoods, keeping fresh supply of air circulating through doors and windows.

 

3.6                    The value of providing suitable and sufficient lighting for carrying out repairs is described according to safety codes of practice.

 

3.7                    Ways of avoiding injury and damage when manoeuvring a vehicle at the worksite are identified.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

































 
Sub Pages:
L2L3